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Connecting a Three-Phase Victron Energy Storage System

I connect a three-phase Victron home battery setup, running cables between the meter cupboard and the shed and wiring the MultiPlus units.

By RobbertPosted

Victron ESS aansluiten. 48kwh #victron #thuisaccu #thuisbatterij

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In this miniseries, I show how I install and connect a three-phase Victron home battery setup using three 48V 5kVA MultiPlus units controlled by a Cerbo GX and a custom Lynx distributor. The battery packs are custom-built 16kWh units costing about 1,200 euros each, providing a total of 48kWh of energy storage.

In this episode, I run cables between the main meter cupboard and the shed where the Victron MultiPlus II units are installed. I also add an extra consumer unit in the meter cupboard for more room and a bypass option, and I wire the MultiPlus inverters.

Steps

  1. Step 1: Preparing the meter cupboard

    I start by making a small opening in the side of the existing consumer unit to connect a new consumer unit next to it. I want extra room to expand later, including a bypass, and I want my own setup completely clamped off.

    Working with the cover closed makes the work safer while I switch off the group. I mount the extra consumer unit against the wall and make a nice doorway between the two units.

    What I used

    ItemAmountNotes
    consumer unit1extra unit for expansion
  2. Step 2: Running cables between the meter cupboard and the shed

    I pull two five-core 6 mm2 power cables through trunking from the meter cupboard to the shed where the energy storage stands. From the shed, I run another five-core 6 mm2 cable back to the meter cupboard to feed the groups.

    I need to protect these cables, so I mount an extra box against the wall in the meter cupboard. The narrower printer caps do not fit the cables, so I use my 3D printer to print a custom risk cube to neatly cover them.

    What I used

    ItemAmountNotes
    YMvK cable 5x6 mm225 meters each, running between meter cupboard and shed
  3. Step 3: Wiring the meter cupboard

    I mark the cables to track which one goes to the shed and which comes from it, then strip a section of the outer sheath to move the wires easily. I set the DIN rail back into the new consumer unit and place a 4-pole earth leakage circuit breaker.

    Later, I will install three double-pole earth leakage breakers in the shed, but I add an extra earth leakage breaker in the house for extra safety. I connect the incoming phase wires in color order, connect the earth wires to the earth rail, and finally connect the set to the main house distribution board.

    Warning

    Twisting cables between neutral and phase creates a 440V reading and can cause a 400V short circuit that destroys equipment, so check your connections twice.

    What I used

    ItemAmountNotes
    earth leakage circuit breaker14-pole
    DIN rail1reinstalled in consumer unit
  4. Step 4: Wiring the shed and the MultiPlus units

    In the shed, I strip the incoming cable from the meter cupboard and route the wires to a main switch rated for 40 amp, which lets me disconnect the system from the grid while working on it. I also use warning stickers to keep track of what everything is.

    For the MultiPlus inverters themselves, Victron advises against using massive copper wires, so I use flexible 6 mm2 cables. I connect the neutral from the main switch to the AC input on the left pole of the first unit and loop it to the others, then connect the phase wires to individual phases so each unit gets its own phase.

    Tip

    AC1 always has voltage regardless of grid presence, so feed the AC input carefully and place a 25A backfeed circuit breaker on the returning cable from the shed to the meter cupboard.

    What I used

    ItemAmountNotes
    flexible cable 6 mm23phase cables
    main switch1rated for 40A
    overload circuit breaker125A for outgoing power
  5. Step 5: Finishing and enclosing the shed installation

    I place a terminal block for the peripheral earth connections so all ground wires come together neatly. Officially, all cables should be double-insulated with PVC pipe between the MultiPlus and the cable groove, but since I have plenty of space and will add pipe later, I leave it for now.

    To finish the enclosure, I use my 3D printer to make a housing in the same blue color as the Victron units. I place it over the earth leakage and breaker switches to protect them and give the setup a clean aesthetic look.

    What I used

    ItemAmountNotes
    terminal block1for peripheral earth connections
    3D printed housing1blue color matching Victron units
  6. Step 6: Takeaways

    • Always double-check your phase and neutral wiring to prevent 400V short circuits.

    • Use flexible 6 mm2 cables for the MultiPlus units as advised by Victron.

    • Add a main switch in the shed to easily disconnect the system from the grid.

    • Place backfeed circuit breakers on returning cables to regulate incoming and outgoing power safely.

Everything I used

ItemAmountNotes
consumer unit1extra unit for expansion
YMvK cable 5x6 mm225 meters each, running between meter cupboard and shed
earth leakage circuit breaker14-pole
DIN rail1reinstalled in consumer unit
flexible cable 6 mm23phase cables
main switch1rated for 40A
overload circuit breaker125A for outgoing power
terminal block1for peripheral earth connections
3D printed housing1blue color matching Victron units

System wiring complete

All cables are neatly installed, the MultiPlus inverters and consumer units are wired, and the enclosure covers the switches nicely. The cabling is securely routed and separated by phase.

If you have questions, comments, or suggestions, drop them in the comments and I will reply or address them in a follow-up video.

Questions from YouTube viewers

Asked in the comments under the video, answered by Robbert.

How do the inverter units handle power outages and disconnect from the grid?

The multiplus units do this themselves. When there is no grid voltage present, the ac input is disconnected.

Will you install a bypass switch in the fuse box to run the house directly from the grid if needed?

Yes, I will show that in the video. The extra box was not strictly necessary, but placing a second box gives me space to add extra things, including the bypass for sure.

What sizes of wire channels did you use initially and upgrade to?

I started with 60x40, which quickly became too small, so I scaled up to 60x80 so everything fits properly now.

What size wire should be used between the busbars?

I have no idea what exact busbars you have, so it might be best to mount a copper sheet bar between them. The Victron Lynx uses a dimension of 30x8mm (240mm2), which is more than enough for 500A.

Do the three units work together to maintain a balanced three-phase grid when going off-grid?

Yes, absolutely.

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